论文总字数：15865字

摘 要

纺织印染行业，是纤维材料，纺织，服装，装饰织物和纺织工业重点行业发挥着重要的作用，提高纺织品的附加值的关键作用，体现了纺织工业的发展和综合技术水平。

随着时代的发展，人们已经逐年越来越关注织物材料组成，品种，染色和后整理的质量，环境影响等。平均每人拥有的服装的数量逐年增加，这使得印染行业将继续扩大原料来源，产品结构变化，增加花色种类，提高生产效率，这反过来又需要不断地改造和建立新工厂，特别是老厂，使染色设计成为一项经常性的工作。

根据市场调查，我们发现，国际和国内纺织行业未来的主要产品是3米以上的宽幅布，集中用于装饰用布、床上用品和工业用布，国内年需求量将达500000万米。在中国，超过3米以上的宽幅布印染生产线只有17条，年产量达200000万米。缺口很大，即使进口产品也满足不了国内市场需求。

本课题主要通过如何合理的布局生产车间以及引进相关生产设备来设计一条年产1000万米宽幅印染织物的生产线，以满足国内市场对宽幅面料的需求。

关键词：宽幅织物，印染工厂，工厂设计，棉织物

Design of a printing and dyeing factory

whose annual output is 10 million meters of wide fabrics

Abstract

Printing and dyeing is a key industry which can process textiles deeply and improve the extra value. And it plays an important role in the fiber raw material, textile, clothing, decorative cloth and industrial cloth the link, which is comprehensive reflection of textile industry development and technical level.

With the development of times, people have become increasingly demandingof fabric material composition, variety, dyeing and finishing quality, environmental effects, etc. The number of garments per capita has increased year by year, which makes printing and dyeing industry to continue to expand the sources of raw materials , changes in product mix, increase varieties, improve productivity, which in turn needs to continue to transform and build new plants, particularly older plants, so that dyeing design become a regular job.

According to market research, morewide cloth than 3 meters for the international and domestic textile industry in the future of major products, concentrated on decorative cloth, bed linen and industrial fabrics, domestic demand will reach more than 50 million meters. In China, wide cloth more than 3 meters dyeing production line only 17, the annual output of 20 million meters. The gap is large, even if the imported products can not meet the domestic market demand.

Through the reasonable layout of the production workshops and production equipments, this issue would design a production line which could print and dye 10 million meters wide fabrics per year to meet the domestic market demand for wide fabrics.

Keywords: wide fabric, printing and dyeing factory, plant design, cotton

目录

摘要…………………………………………………………………………………I

Abstract……………………………………………………………………………II

目录……………………………………………………………………………III

第一章 综述 1

1.1 我国印染工业的发展简史 1

1.2 国外印染工业的现状及其发展趋势 2

1.3 全球印染行业存在的问题 3

1.4 印染设计思想新转变 3

第二章 染整概述及其发展 5

2.1 染整概述 5

2.2 染整加工设备 5

2.3 染整的发展 5

第三章 年产1000万米宽幅织物的印染厂设计 7

3.1 产品方案及其确定原则 7

3.1.1 产品方案确定原则 7

3.1.2 原布品种及其规格的选择根据市场调查选 8

3.2 生产工艺流程确定 8

3.2.1 生产工艺流程和设备的确定原则 8

3.2.2 锦纶及锦混纺织物染整工艺流程 9

3.3 主要设备的配置与计算 10

3.3.1 染整设备适用性 10

3.3.2 设备选型原则 11

3.3.3 染整设备的生产能力 12

3.3.4 染整设备台数的计算 13

3.4 主车间布置 14

3.4.1 车间布置 14

3.4.2 车间布置的原则 15

3.4.3 设备的排列原则 15

第四章 结论 16

参考文献 17

致谢 18

第一章 综述

纺织印染行业，是纤维材料，纺织，服装，装饰织物和纺织工业重点行业发挥着重要的作用，提高纺织品的附加值的关键作用，体现了纺织工业的发展和综合技术水平。

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