论文总字数：14740字

摘 要

在现代科学技术水平不断进步、生产力水平不断提高的社会背景下，机械制造业型的企业之间的竞争日趋激烈。在激烈的市场竞争下，H公司作为国内汽车核心零部件供应商之一，机床生产自动化摆料自动化需求日益增大，自动化摆料设备的设计与运行可大幅度提高零件生产过程的安全性、提高机床生产零件的质量和效率、减少生产过程的人工成本，简称摆料机。摆料机包括工件出料导向装置、工件输送装置、工件接收以及正反确认装置、工件正反调整装置、工件取放装置、料盘存放装置以及控制导向装置、输送装置、工件接收以及正反确认装置、工件正反调整装置、工件取放装置和料盘存放装置的控制器。此摆料机的各个装置均由控制器自动控制，操作精准。

关键词：数控机床；自动控制原理；自动化；效率

Design and Operation of Automatic Discharging and Swinging Machines for Machine Tool Production

Abstract

Under the social background of the continuous improvement of modern science and technology and the continuous improvement of productivity, the competition among machinery manufacturing enterprises has become increasingly fierce. In the fierce market competition, H Company, as one of the domestic automotive core parts suppliers, has an increasing demand for Automatically place parts machine in production. The design and operation of a machine that can automatically place parts can greatly improve the safety of the parts production process, the machine that can automatically place parts can improve the quality and efficiency of parts produced by machine tools, It can also reduce labor costs in the production process. Abbreviated as The swinging machine includes a guide device, a conveying device, a workpiece receiving and positive and negative confirmation device, a workpiece positive and negative adjustment device, a workpiece pick-and-place device, a tray storage device, and a control device for controlling the guide, conveying device, workpiece receiving and positive and negative confirmation device, The controller of the workpiece positive and negative adjustment device, the workpiece pick-and-place device and the material tray storage device. Each device of the swinging machine is automatically controlled by the controller, and the operation is accurate.

Keywords: Numerical Control Machine, Principle of Automatic Control, Automation, Efficiency

目 录

摘 要 ……………………………………………………………………………………………………ⅠAbstract …………………………………………………………………………………………………… Ⅱ

第一章 绪 论 ……………………………………………………………………………………………… 1

1.1 引言 ……………………………………………………………………………………………… 1

1.1.1 摆料机的工作特点及应用 ………………………………………………………………… 2

1.1.2 摆料机基础装置介绍 ……………………………………………………………………… 2

1.2 调节工件正反工作原理 ………………………………………………………………………… 3

第二章 摆料机PLC控制柜 ……………………………………………………………………………… 5

2.1 摆料机控制柜简介 ……………………………………………………………………………… 5

2.2 电机和伺服驱动器 ……………………………………………………………………………… 5

2.3 开关电源 ………………………………………………………………………………………… 6

2.4 I/O系统 ………………………………………………………………………………………… 6

2.5 以太网交换机 …………………………………………………………………………………… 7

2.6 安全继电器 ……………………………………………………………………………………… 8

第三章 摆料机基础装置设计 …………………………………………………………………………… 9

3.1 出料导向装置 …………………………………………………………………………………… 9

3.2 工件接收及正反识别装置 ……………………………………………………………………… 9

3.3 工件夹持装置 …………………………………………………………………………………… 12

3.3.1 工件正反调节装置 ………………………………………………………………………… 12

3.3.1 工件拿取装置 ……………………………………………………………………………… 13

第四章 摆料机零件的材料选择 ………………………………………………………………………… 14

3.1 出料导向装置 …………………………………………………………………………………… 14

3.2 工件接收及正反识别装置 ……………………………………………………………………… 15

第五章 总结 ……………………………………………………………………………………………… 17

致 谢 …………………………………………………………………………………………………… 18

参考文献 …………………………………………………………………………………………………… 19

附 录 …………………………………………………………………………………………………… 20

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